Ubwino wa ukadaulo wopanga umakhudza mwachindunji kusintha kwa magwiridwe antchito.Chifukwa chake, anthu ambiri ali ndi mafunso ambiri okhudzana ndi ukadaulo wopanga.Mwachitsanzo, ndi mavuto otani pakupanga ukadaulo wa mayendedwe ang'onoang'ono ndi apakatikati?Kodi zotsatira za kupanga zabwino pakuchita bwino ndi chiyani?Ndi mbali ziti zomwe zikuwonetsedwa pakukweza kwaukadaulo wa bearing forging?Tiyeni tikupatseni yankho latsatanetsatane.

Mavuto omwe alipo muukadaulo wopanga ma bearing ang'onoang'ono ndi apakatikati makamaka akuphatikizapo:

(1) Chifukwa cha chikoka chanthawi yayitali cha "kudalira kuziziritsa komanso kutentha pang'ono" kwamakampani, chikhalidwe cha ogwira ntchito m'makampani opanga zinthu zachinyengo nthawi zambiri chimakhala chotsika: kuphatikiza ndi kusagwira ntchito bwino komanso malo ogwira ntchito, amaganiza kuti malinga ngati ali ndi mphamvu, samazindikira kuti kupeka ndi njira yapadera.Ubwino wake umakhudza kwambiri kubala moyo.

(2) Kukula kwa mabizinesi omwe akuchita zopangira zida nthawi zambiri kumakhala kochepa, ndipo mulingo waukadaulo wazopanga siwofanana, ndipo mabizinesi ang'onoang'ono ndi apakatikati akadali pamlingo wowongolera.

(3) Makampani opanga zida nthawi zambiri asintha njira yowotchera ndikutengera kutentha kwapakati pafupipafupi, koma amangokhalira kutenthetsa ndodo zachitsulo zokha.Iwo sanazindikire kufunika kwa kutentha kwabwino, ndipo makampaniwa analibe makampani opanga ma frequency apakati.Mafotokozedwe aukadaulo, pali chiopsezo chachikulu.

(4) Zida zamakina nthawi zambiri zimagwiritsa ntchito kulumikizana ndi atolankhani: kugwiritsa ntchito pamanja, zinthu zamunthu zimakhala ndi chikoka chachikulu, kusasinthasintha kwabwino, monga kufota ndi kupindika, kufalikira kwa kukula, kusowa kwa fillet, kutenthedwa, kuwotcha, kusweka konyowa, etc.

(5) Chifukwa cha zovuta zogwirira ntchito zopangira ndi kukonza, achinyamata sakufuna kuchita nawo.Zovuta pakulemba ntchito ndizovuta zomwe zimachitika m'makampani.Mabizinesi opangira mabizinesi ndizovuta kwambiri, zomwe zimapangitsa kuti pakhale zovuta kupanga makina opangira makina komanso kukweza zidziwitso.

(6) Kupanga bwino kumakhala kotsika, mtengo wokonza ndi wokwera, bizinesi ili m'malo ocheperako, ndipo malo okhala akuwonongeka.

Kodi zotsatira za kupanga zabwino pakuchita bwino ndi chiyani?

(1) Network carbide, kukula kwa tirigu ndi ma streamline of forgings: zimakhudza moyo wotopa wa kubereka.

(2) Kupanga ming'alu, kutenthedwa, ndi kutentha kwambiri: kumakhudza kwambiri kudalirika kwa kunyamula.

(3) Kupanga kukula ndi kulondola kwa geometric: kumakhudza makina osinthika ndikugwiritsa ntchito zinthu.

(4) Kuchita bwino kwa kupanga ndi makina: Zimakhudza mtengo wopangira komanso kusasinthika kwazinthu zopangira.

Ndi mbali ziti zomwe zikuwonetsedwa pakukweza kwaukadaulo wa bearing forging?Izi zikuwonekera makamaka m'mbali ziwiri.

imodzi ndi kukweza kwa zipangizo zamakono, ndipo ina ndi kusintha kwa kupanga makina.

Kusintha kwaukadaulo wazinthu ndi kukweza;kukweza kokhazikika: kumawonekera makamaka m'mbali zotsatirazi.

(1) Kusungunula: kusungunula zitsulo.

(2) Kuchulukitsa kuwongolera kwa zinthu zotsalira zotsalira: kuyambira 5 mpaka 12.

(3) Zizindikiro zazikulu za oxygen, titaniyamu, ndi DS inclusion control njira kapena kufika pamtunda wapadziko lonse lapansi.

(4) Kusintha kwakukulu mu kufanana: Kusiyanitsa zigawo zazikuluzikulu kumapangitsanso bwino kugwiritsa ntchito njira yoziziritsira yoyendetsedwa ndi kuyendetsedwa, kulamulira kutentha kwa kutentha ndi njira yozizira, kuzindikira kukonzanso kawiri (kuyenga mbewu za austenite ndi tinthu ta carbide), ndikuwongolera mlingo wa carbide network.

(5) Mtengo woyenerera wa mikwingwirima ya carbide umayenda bwino kwambiri: kutentha kwapamwamba kumayendetsedwa, chiŵerengero chogubuduza chikuwonjezeka, ndipo nthawi yowonjezereka ya kutentha kwapakati imatsimikiziridwa.

(6) Kupititsa patsogolo kusasinthika kwazitsulo zachitsulo: Kutsika kwa kutentha kwazitsulo zakuthupi kwasintha kwambiri.

Kusintha kwa automation:

1. Kupanga mwachangu.Kutentha kwadzidzidzi, kudula kokha, kusamutsidwa ndi manipulator, kupanga zokha, kubowola ndi kupatukana, kuzindikira kuwombera mofulumira, kuthamanga mpaka 180 nthawi / mphindi, yoyenera kupangira ma bere ang'onoang'ono ndi apakati ndi magalimoto ambiri: ubwino wapamwamba -Speed ​​forging process akuwonetseredwa M'mbali zotsatirazi.

1) Kuchita bwino.Mkulu digiri ya zochita zokha ndi mkulu kupanga bwino.

2) Ubwino wapamwamba.Mafakitale ali ndi kulondola kwakukulu kwa makina, ndalama zochepa zopangira makina, komanso kuwononga zinthu zochepa;ma forgings ali ndi khalidwe labwino lamkati ndipo kugawa kosinthika kumathandizira kukulitsa kulimba kwamphamvu komanso kukana kuvala, ndipo kubereka moyo kumatha kuwirikiza kawiri.

3) Kuponyedwa kwazinthu zodziwikiratu pamutu ndi mchira: chotsani malo akhungu ndikumaliza ma burrs pakuwunika kwa bar.

4) Kupulumutsa mphamvu.Poyerekeza ndi kupanga ochiritsira, imatha kupulumutsa mphamvu ndi 10% ~ 15%, kupulumutsa zopangira ndi 10% ~ 20%, ndikupulumutsa madzi ndi 95%.

5) Chitetezo.Njira yonse yopeka imatsirizidwa mu boma lotsekedwa;kupanga ndi kosavuta kulamulira, ndipo sikophweka kutulutsa madzi kuzimitsa ming'alu, kusakaniza ndi kuwotcha.

6) Kuteteza chilengedwe.Palibe zinyalala zitatu, chilengedwe ndi choyera ndipo phokoso ndi lochepera 80dB;madzi ozizira amagwiritsidwa ntchito motsekedwa, makamaka kukwaniritsa zero.

2. Multistation kuyenda mtengo.Kugwiritsa ntchito zida zopangira zida zotentha: malizitsani kukanikiza, kupanga, kulekanitsa, kukhomerera ndi njira zina pazida zomwezo, ndipo mtengo woyenda umagwiritsidwa ntchito kusamutsira pakati panjira, yomwe ili yoyenera kwapakatikati-kakulidwe kakulidwe kazinthu: kupanga kuzungulira 10- 15 nthawi / mphindi.

3. Maloboti m’malo mwa anthu.Malinga ndi njira yopangira, makina osindikizira angapo amalumikizidwa: kusinthana kwazinthu pakati pa makina osindikizira kumatengera kusamutsa kwa loboti: koyenera mayendedwe apakatikati ndi akulu kapena zida zopanda kanthu: kuzungulira kopanga 4-8 nthawi / mino.

4. Onyenga m’malo mwa anthu.Konzani zolumikizira zomwe zilipo, gwiritsani ntchito zowongolera zosavuta kuti zilowe m'malo mwa anthu pamalo ena, ntchito yosavuta, ndalama zochepa, komanso zoyenera kusintha mabizinesi ang'onoang'ono.